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Replacing 3.6V NiCD battery on SWC DX
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amptor



Joined: 14 Nov 2003
Posts: 207

PostPosted: Mon May 18, 2009 6:44 pm    Post subject: Replacing 3.6V NiCD battery on SWC DX Reply with quote

I came across a web site explaining how to replace the battery on a motherboard with a coin cell CR-2032 Lithium Ion battery so I'm planning on doing this to my SWC DX since the NiCD is leaking but it hasn't rusted the pegs onto the board yet.

After removing the battery from the SWC DX main board, use a solution of 50/50 water/white vinegar to clean up the leaked NiCD crystals.

It looks like what you need is a germanium diode because it will offer the least drop in voltage (0.3V) and will bring the battery power down to 2.7V when used, a CR-2032 3.0V coin cell and a coin cell holder. All of this stuff is easily obtainable through ebay or electronics stores.

In the circuit, you want to use the diode to make it so the wildcard's charging system does not charge the lithium cell. So from the positive terminal on the board, you solder the negative terminal of the diode and then the positive terminal of the diode goes to the positive of the battery. Then the battery's negative terminal solders to the motherboard. This way, power flows from the battery's positive terminal through the diode (with a small voltage drop) and out to the positive terminal on the circuit board and the charging system is blocked from the positive terminal on the board through the diode to the battery.

I'm not sure if there's an alternative battery that would be better suited for this. I have seen that there are rechargable lithium ion cells at 3.6V but I'm not sure if it is compatable to the nicad charging system. I don't think I'd want to attempt replacing it with NiMH because they lose almost all of their charge after a month. This nicad is still retaining everything that my wildcard had set up from 2 years ago and it has just been sitting on the shelf all that time.

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Last edited by amptor on Fri May 22, 2009 8:41 pm; edited 2 times in total
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bigjohn6



Joined: 17 Nov 2003
Posts: 83
Location: England,United Kingdom

PostPosted: Tue May 19, 2009 5:19 pm    Post subject: Reply with quote

Hi....i think your walkthrough needs editing due to you keep refering to legs on the RESISTOR !!!!!!
Resistors are completely different components to diodes.....
Resistors ARN'T polarity sensitive .....and resist current.....
Diodes ARE polarity sensitive.....and allow current to only flow in one direction....
Your instructions could be misused if followed by someone with no electrical knowledge......

regards....

bigjohn6
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amptor



Joined: 14 Nov 2003
Posts: 207

PostPosted: Tue May 19, 2009 7:07 pm    Post subject: Reply with quote

I really don't have a clue why I put resistor when I was talking about a germanium diode.
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madman



Joined: 07 Jul 2006
Posts: 598

PostPosted: Wed May 20, 2009 12:27 am    Post subject: Reply with quote

Now that I brought out my old SWC I think I'm going to wire up a coin cell battery into a socket. This should make future changes (if I'm still using it in 10 years) easier.
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SpooNMan



Joined: 31 Oct 2007
Posts: 89

PostPosted: Thu May 21, 2009 9:36 pm    Post subject: Re: Replacing 3.6V NiCD battery on SWC DX Reply with quote

Hey Amp. Do you have a link to the tutorial? I have been looking for a long while now on the best way of doing this and haven't come up with much as of yet. Or if you or Madman end up doing this please snap a picture or 2. Both my SWC DX and SMD800 batteries are leaking badly.

http://www.videogameobsession.com/videogame/hk/SWC/SWC_DX3201_Copier-09.jpg

http://www.videogameobsession.com/videogame/hk/SMD/SMD800%20Copier-04.jpg

The SWC DX SRAM saving is still working, but I want to replace it before it eats through the main board. I was going to replace with some cheap NiCD batteries, but I should probably do the coin cell holder 2032 mod.

The SMD battery is still untested.

Everything is working great and I still use the SWC pretty often so I really don't want to screw it up! As you (Amp) know my soldering skills are crap.

My original post here http://www.tototek.com/phpBB2/viewtopic.php?t=2274&highlight=

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madman



Joined: 07 Jul 2006
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PostPosted: Thu May 21, 2009 9:42 pm    Post subject: Reply with quote

I'd probably remove that SMD battery stat, Spoonman. It looks like a couple traces already have had some damage. Reminds me to check my 32m SMD, I almost forgot that has a battery.
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amptor



Joined: 14 Nov 2003
Posts: 207

PostPosted: Fri May 22, 2009 6:15 am    Post subject: Reply with quote

I found this today, but I don't know if the charging system is compatable with it:

http://www.batteryjunction.com/lir2032----.html

looks rather cheap quality too but it is 3.6V like the battery on the wildcard.

spoonman, I lost the url but that's basically how you wire it in like I said above. I found my Ge diode that I bought to make a snes to pc gamepad adapter a long time ago but never built. So now all I need to do is desolder the cr-2032 holder from an old pentium 4 motherboard (pentium 4 is trash compared to a swc dx + 16bit snes Wink and then put this thing together. Of course I have to buy batteries from ebay too since one battery probably costs $5 at radio shack easily.

I got a Pentium 4 motherboard here with a 1.7GHZ CPU and 256 megs of ram plugged into it, I'm going to salvage the coin cell holder from it and recycle the rest Very Happy SWC DX is better than a 1.7ghz fully functioning pentium 4? yes. why? 533mhz bus stinks Wink

Also if you want you can buy a new nicad off ebay but they are $9.99 + s/h I think.

To remove the NiCD battery, you might need to use a 30 watt iron, rather than a 15 watt you'd normally use to mod PS2's and Wii's with. I haven't tried yet though, but batteries tend to absorb heat when you try to desolder and a low heat iron might not be enough. Just don't ever use a solder gun on electronics, always use an iron. Solder guns I believe are 150 watt and can burn the PCB and totally ruin traces.

Actually come to think of it, you can probably cut the battery off the board with a pair of plyers if you're careful and then desolder the leads. You might be able to melt the solder fine with a 15 watt that way just as long as they used a low heat solder on that part of the board. There are different grades of solder.

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SpooNMan



Joined: 31 Oct 2007
Posts: 89

PostPosted: Fri May 22, 2009 9:58 pm    Post subject: Reply with quote

amptor wrote:
I found this today, but I don't know if the charging system is compatable with it:

http://www.batteryjunction.com/lir2032----.html

looks rather cheap quality too but it is 3.6V like the battery on the wildcard.

spoonman, I lost the url but that's basically how you wire it in like I said above. I found my Ge diode that I bought to make a snes to pc gamepad adapter a long time ago but never built. So now all I need to do is desolder the cr-2032 holder from an old pentium 4 motherboard (pentium 4 is trash compared to a swc dx + 16bit snes Wink and then put this thing together. Of course I have to buy batteries from ebay too since one battery probably costs $5 at radio shack easily.

I got a Pentium 4 motherboard here with a 1.7GHZ CPU and 256 megs of ram plugged into it, I'm going to salvage the coin cell holder from it and recycle the rest Very Happy SWC DX is better than a 1.7ghz fully functioning pentium 4? yes. why? 533mhz bus stinks Wink

Also if you want you can buy a new nicad off ebay but they are $9.99 + s/h I think.

To remove the NiCD battery, you might need to use a 30 watt iron, rather than a 15 watt you'd normally use to mod PS2's and Wii's with. I haven't tried yet though, but batteries tend to absorb heat when you try to desolder and a low heat iron might not be enough. Just don't ever use a solder gun on electronics, always use an iron. Solder guns I believe are 150 watt and can burn the PCB and totally ruin traces.

Actually come to think of it, you can probably cut the battery off the board with a pair of plyers if you're careful and then desolder the leads. You might be able to melt the solder fine with a 15 watt that way just as long as they used a low heat solder on that part of the board. There are different grades of solder.


Madman: Yeah I need to get that out. I probably won't bother replacing the battery in the SMD.. I don't even really use that copier anyway. The SWC DX though, I do want to protect!

Amp: Let me know how it goes for you. I bought a bunch of CR2032 coin cells from DX http://www.dealextreme.com/details.dx/sku.751
Only $3.66 shipped for 20 of them. Shipping can take a while though... unless you live in HK of course. Also, they are now shipping them in a plastic case that keeps the batteries from coming in contact with each other.. finally! Razz

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madman



Joined: 07 Jul 2006
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PostPosted: Fri May 22, 2009 11:13 pm    Post subject: Reply with quote

How do those batteries hold up? What I've found is that you get what you pay for with batteries...within reason. I usually buy my 2032s at Fry's. Radio Shack is a little pricey, but what else is new?
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amptor



Joined: 14 Nov 2003
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PostPosted: Sat May 23, 2009 6:28 am    Post subject: Reply with quote

Spoon, don't buy batteries from dealextreme sometimes over half of their batteries arrive dead. Buy from ebay instead, they have good quality stuff on there. I might buy a 5 pack of Energizers from there for $4 shipped if I can't find a better deal (in that, I don't really need 5 batteries right now). I have one spare battery but it only has 2.4V in it, I'll use that for the time being. I'm going to desolder that motherboard over the weekend and attach the cel and see how it works. I hope the wildcard doesn't mind having the battery removed. There might be a way to wire a couple AA in parallel with the NiCD before disassembly but it seems like that might be a little difficult. Might not be that necessary on this. I read that some old computer motherboards don't like having their battery fully disconnected though.
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madman



Joined: 07 Jul 2006
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PostPosted: Sat May 23, 2009 5:38 pm    Post subject: Reply with quote

Wildcards are fine with having the battery removed, they will still boot and play games fine. Just obviously won't keep the SRAM data Smile
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amptor



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PostPosted: Sat May 23, 2009 8:00 pm    Post subject: Reply with quote

Cool thanks madman. I just hope this used cel has enough power to test it out until I get some more batteries in. I don't really feel like spending $5 at radio shack on just one cell Razz

spoon, also you probably have enough time to cancel that order on dealextreme if you want to. their batteries are kinda shady. I ordered a 50 pack of batteries there once and like 44 of them were dead when they arrived.


I just modified my SWC DX and the leads weren't as bad as I thought. There was no rust or corrosion on the motherboard yet. So I just blew off the dust that was left on there from the battery.

An interesting thing too is that I had a custom message at the bottom and I had the icons set up as the pastel set and the wood background with the greenish yellow Super Wildcard DX logo at the top and after putting it all back together, none of that changed. So I didn't have to do any setup after I cut out the old battery and soldered in the new.

Also I noticed that the lithium ion coin cel holder can fit exactly where the NiCD battery was soldered. The leads match up right to the holes on the circuit board. But that doesn't leave room for the diode. I'm sure someone could figure out how to solder it in like that and put the diode elsewhere on the board.

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kyuusaku



Joined: 26 Jul 2003
Posts: 941
Location: .ma.us

PostPosted: Sun May 24, 2009 1:30 am    Post subject: Reply with quote

amptor wrote:
An interesting thing too is that I had a custom message at the bottom and I had the icons set up as the pastel set and the wood background with the greenish yellow Super Wildcard DX logo at the top and after putting it all back together, none of that changed. So I didn't have to do any setup after I cut out the old battery and soldered in the new.
It's not that interesting since user settings are stored in a SEEPROM, not the SRAM.
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amptor



Joined: 14 Nov 2003
Posts: 207

PostPosted: Fri May 29, 2009 5:30 am    Post subject: Reply with quote

kyuusaku wrote:
amptor wrote:
An interesting thing too is that I had a custom message at the bottom and I had the icons set up as the pastel set and the wood background with the greenish yellow Super Wildcard DX logo at the top and after putting it all back together, none of that changed. So I didn't have to do any setup after I cut out the old battery and soldered in the new.
It's not that interesting since user settings are stored in a SEEPROM, not the SRAM.


spoonman found it interesting too Wink

Um, next thing I think I'm going to try to trace the circuit back and see if I can solder the resistor on the board somewhere else.

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Mystic_Merlin



Joined: 15 Oct 2007
Posts: 533
Location: Bangkok

PostPosted: Fri May 29, 2009 6:13 am    Post subject: Reply with quote

amptor wrote:
kyuusaku wrote:
amptor wrote:
An interesting thing too is that I had a custom message at the bottom and I had the icons set up as the pastel set and the wood background with the greenish yellow Super Wildcard DX logo at the top and after putting it all back together, none of that changed. So I didn't have to do any setup after I cut out the old battery and soldered in the new.
It's not that interesting since user settings are stored in a SEEPROM, not the SRAM.


spoonman found it interesting too Wink

Um, next thing I think I'm going to try to trace the circuit back and see if I can solder the resistor on the board somewhere else.


You could maybe just cut the trace and bridge it with the diode? A bit dirty but easiest solution I can think of.
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